Small Steam Boilers/ Electric Steam Generator
This electric Steam Generator adopts electric heating method to produce clean steam quickly. It features compact structure, easy installation and convenient operation, no fuel combustion, low noise and environmental protection.
The whole machine is equipped with automatic water supply, pressure and temperature control system, which can realize stable steam output and safe operation. It can continuously provide high-temperature steam and is widely used for heating of reaction kettles, fermentation tanks, cooking, sterilization and other processes in chemical, biological, food and pharmaceutical industries.
Available in multiple power specifications. Stainless steel optional. Small footprint, easy maintenance, ideal matching heating equipment for pilot and production lines.
PRODUCT DESCRIPTION
Description
A Small Steam Boilers/ Electric Steam Generator is widely used for food processing, feed maturing, concrete curing, drying & heating, grease rectification etc.
Usage:
1. The products use high-quality materials and advanced welding equipment to produce high-quality welds and perform X-ray flaw detection and hydrostatic testing;
2. The whole machine is manufactured in strict accordance with the "Steam Boiler Safety Technical Supervision Regulations" to ensure that users have reliable and reliable products.
2. The expensive nickel-titanium alloy electric heating element used in the electric heating tube has high thermal efficiency and longer service life.
Safety performance:
Water shortage protection: When the boiler is short of water, the controller will automatically cut off the heating circuit and issue a water shortage alarm to prevent dry burning damage.
Pressure protection: The boiler pressure is automatically controlled. Even if the control system fails, the safety valve will automatically reduce the pressure to prevent boiler accidents.
Working Principle
The Electric Steam Generator converts electric energy into thermal energy via Joule heating to boil water and produce saturated steam.
1. Automatic water feeding: The level sensor monitors water level inside the furnace chamber. When the water level is low, the feed pump starts automatically and stops filling water once reaching the preset high level. Softened water is recommended to prevent scaling on heating tubes.
2. Electric heating: Immersed stainless steel heating elements generate heat after power-on and transfer heat to water. The water temperature rises until boiling and vaporizes into steam.
3. Steam-water separation: Wet steam rises to the separator to remove water droplets, delivering dry saturated steam to heating equipment such as reaction kettles.
4. Pressure auto-control: The pressure switch monitors internal pressure. When pressure hits the upper limit, power supply to heating tubes cuts off; heating resumes when pressure drops to lower limit to keep stable steam pressure.
5. Multi safety protections: Equipped with low-water dry-burning protection, overpressure relief, over-temperature and electric leakage protection. The unit will shut down automatically under abnormal conditions.
The system runs automatically in cycles to supply continuous clean steam, no combustion and no flue gas.
Features:
1. Clean and environmentally friendly: electric heating is used, which is clean and environmentally friendly without any environmental pollution, and it occupies a small area and is easy to install and use;
2. High efficiency and energy saving: the unique inner tank and the design of the separation structure of steam and water ensure the rapid supply of high-quality steam,
3. Easy to operate: automatic control of pressure and water level, just press the button to enter the automatic operation state,
4. Free pot inspection: the water volume is less than 30L, which can be exempted from the cost of application and annual inspection and cumbersome procedures.
5. Flexible and convenient: multiple sets of electric heating tubes are used for above 24KW, and the power consumption can be flexibly turned on according to the steam consumption;
Parameter data:
Model | Rated evaporation | Rated power | Rated pressure | Rated steam temperature | Rate voltage | Rated current | Power cable diameter | Dimension LxWxH(mm) |
ALT0.012 | 8kg/h | 6kw |
0.7Mpa |
170ºC | 220V | 30A | 6mm² | 760x450x980 |
ALT0.018 | 12kg/h | 9kw | 380V | 16A | 4mm² | 760x450x1010 |
ALT0.02 | 16kg/h | 12kw | 380V | 20A | 4mm² | 760x450x1080 |
ALT0.025 | 25kg/h | 18kw | 380V | 30A | 6mm² | 760x450x1080 |
ALT0.036 | 32kg/h | 24kw | 380V | 40A | 10mm² | 820x500x1250 |
ALT0.054 | 50kg/h | 36kw | 380V | 60A | 16mm² | 820x500x1250 |
ALT0.067 | 67kg/h | 48kw | 380V | 80A | 30mm² | 920x730x1250 |
ALT0.1 | 100kg/h | 72kw | 380V | 120A | 50mm² | 920x730x1250 |
ALT0.15 | 150kg/h | 108kw | 380V | 180A | 70mm² | 1010x730x1250 |
Core Components
1.Boiler
2.Heating Element
3. Instrument and Meter
4.Motor
5.Control Pannel
Installation and Maintenance
Installation Method
Site Selection
Place the boiler on a flat and solid concrete floor. Leave sufficient space around for operation and maintenance. Keep it away from flammable materials.
Pipeline Connection
Connect the steam outlet pipe, water inlet pipe and drain pipe correctly. Use high-temperature resistant sealing materials to prevent steam leakage.
Electrical Connection
Wire in accordance with the wiring diagram. Adopt standard 3-phase 380V 50Hz power supply. Ensure reliable earthing for safety.
Water Supply Connection
Connect to clean tap water or softened water. Install a water filter to prevent impurities from entering the boiler.
Commissioning
Fill water to normal water level → Switch on power → Set pressure on the PLC touch screen → Start automatic operation.
Maintenance Method
Daily Maintenance
Check water level, pressure and voltage every day. Keep the boiler surface clean and dry.
Water Quality Maintenance
Use softened water to reduce scaling. Poor water quality will reduce heating efficiency and damage heating tubes.
Regular Blowdown (Drainage)
Perform blowdown once per shift to remove scale and sediments.
Heating Element Inspection
Inspect heating tubes every 1 to 3 months. Clean or replace them if scaling or damage is found.
Control System Maintenance
Regularly inspect the PLC touch screen, sensors, wires and PID control system to guarantee stable operation.
Safety Valve Inspection
Check the safety valve periodically to ensure it can release pressure automatically.
Long-term Storage
Drain all water completely, keep dry, cover with dust-proof cloth and cut off the power supply.
FAQ
Q: What kind of company are you?
A: We are a manufacturer, with more than 50 years of experience in the food brewery industry. We have been committed to the research and innovation of brewing machinery manufacturing to continuously follow the market demand. This is why we can provide high quality and different types of products at competitive prices.
Q: Could you please introduce your after-sales service?
A: We can provide one-year warranty, online video technical support, etc. All we have to do is to meet your needs and solve your problems.
Q: What are your payment terms?
A: Currently, we can accept wire transfers and letters of credit.
For any questions you don't understand, please feel free to contact me.
Complete Industrial Guide for Electric Heating Steam Boiler
The Eelctric Heating Steam Boiler serves a wide range of industries that require steam for production, heating, sterilization, and more. Especially for industries with high steam demands, it is the ideal solution for maintaining efficiency and optimizing operations.
· Textile Industry: The textile industry depends heavily on steam for processes such as fabric dyeing, printing, and finishing. As a matter of fact, the steam boiler provides the consistent steam output needed to ensure high-quality fabric production without delays.
· Food Processing: Steam is crucial in the food industry for cooking, sterilizing, and drying products. Above all, the steam boiler meets the stringent requirements of the food processing sector, providing a reliable steam source for cooking or preserving food products.
· Pharmaceutical Industry: In the pharmaceutical industry, steam is essential for sterilization and maintaining strict hygiene standards. By and large, the steam boiler delivers high-quality steam that helps ensure the safety and efficacy of pharmaceutical products.
· Chemical Industry: The chemical industry often uses steam for heating and vaporizing solutions. In contrast, the Steam boiler provides a dependable steam supply that ensures precise temperature control for various chemical reactions.
· Healthcare Facilities: Hospitals and healthcare facilities require steam for sterilization purposes. Generally, it meets the rigorous standards of the healthcare sector, helping ensure that all medical equipment is properly sterilized for safe use.
· Hospitality Industry: The hospitality industry, including spas and hotels, relies on steam for saunas, steam baths, and other treatments. After all, the steam boiler is ideal for creating the perfect steam environment for guest experiences.
Features
The Steam Boiler from Aelt boasts an array of advanced features that meet the diverse needs of industries relying on steam for production, heating, or sterilization processes. In particular, it stands out for its efficiency, reliability, and ease of use.
· Powerful Output: The steam boiler is designed with a power range of 6/24kw, ensuring that it can meet the varying steam requirements of different industries. Because of this, businesses can rely on this steam boiler to generate sufficient steam at the right capacity.
· High Steam Capacity: With a rated steam capacity of 17kg/h, it is capable of delivering high-volume steam consistently. Before investing, businesses can be assured of the boiler’s ability to meet even large-scale industrial requirements, ensuring smooth operations.
· Efficient Water Capacity: it comes with a water capacity of 16L. Additionally, this capacity allows the steam boiler to generate steam efficiently without wasting water, providing cost savings over time.
· Optimum Steam Temperature: the steam boiler reaches a steam temperature of 151°C, offering the ideal temperature for various applications such as heating, sterilizing, and other industrial processes. Afterward, industries can depend on this high temperature for precise control and effective performance.
· Compact Design: With a product size of 430×695×1030 mm and an overall weight of 56kg, it is compact, making it suitable for businesses that need to optimize space. Besides, this compact size makes installation and transport easier, which is an essential consideration for industries with limited space.
· Rated Voltage: it operates on 380V, providing a stable power supply for industrial environments. As a result, businesses can be confident in the reliable operation of the steam boiler in their facilities.
· Built-in Safety Features: The steam boiler includes a series of safety features, such as temperature and pressure control systems. In the same way, these features protect both employees and equipment from potential issues, ensuring long-term reliability and safe operation.
Why Choose Aelt for Your Steam Boiler Needs?
When selecting an industrial steam boiler, Aelt is the best choice for companies looking for quality, reliability, and value. Altogether, Aelt’s reputation for delivering high-quality steam boilers, including the product, makes them a trusted supplier in China. Here’s why choosing Aelt for your steam boiler needs is a smart decision:
· Exceptional Quality: Aelt provides top-tier steam boilers designed for maximum efficiency and durability. Certainly, the steam boiler is built with high-quality materials and advanced technology, ensuring a long lifespan and reliable performance.
· Competitive Pricing: The steam boiler price in China offered by Aelt is highly competitive, ensuring that businesses receive excellent value for their investment. Altogether, this makes the product accessible to businesses across different industries while staying within budget.
· Customer Support: Above all, Aelt offers dedicated customer support to assist clients with any issues that may arise after purchase. Whenever businesses face challenges with installation or maintenance, the customer support team is ready to provide solutions.
· Energy Efficiency: The steam boiler is designed with energy efficiency in mind. Basically, it ensures that businesses can generate the steam they need without excessive energy consumption, leading to cost savings over time.
· Customization Options: In addition, Aelt offers steam boiler at a cheap price in bangladesh which meets the specific requirements of different industries. This flexibility ensures that businesses can adapt the steam boiler to their unique needs.
· Fast Delivery: Whenever you place an order with Aelt, you can expect prompt delivery. Besides, their fast and efficient delivery service ensures that your steam boiler reaches you without unnecessary delays.
· Warranty Protection: In particular, Aelt provides warranties for their steam boilers, giving customers peace of mind knowing that their investment is safeguarded. Afterward, businesses can rest assured that any issues will be promptly addressed.
· Sustainability: Aelt is committed to offering energy-efficient and environmentally-friendly products. In summary, the steam boiler not only meets performance standards but also contributes to sustainable practices by reducing energy consumption and lowering operational costs.
Conclusion
In summary, the Aelt offers cheap price in China for steam boiler which is highly efficient, reliable, and competitively priced solution for industries in worldwide that require steam for a wide variety of applications. Besides, its powerful output, high steam capacity, and safety features make it an excellent choice for industries such as textiles, food processing, pharmaceuticals, and more. Above all, Aelt’s commitment to quality, customer support, and energy efficiency ensures that businesses can rely on the product for smooth operations.
After all, choosing the steam boiler from Aelt guarantees that businesses will receive not only the best equipment but also a trusted partner that supports them throughout the lifecycle of the product. Therefore, investing in the product is a wise decision for companies looking to optimize their steam generation needs while maintaining high standards of quality and performance.
FAQ for the Steam Generator
1.How to clean a steam boiler?
Drain the boiler, remove sediment, and refill it.
2.What is the best way to clean a steam boiler?
Use chemical cleaning agents to flush out scale and deposits.
3.How often should a steam boiler be cleaned?
Above all , clean a steam boiler annually for optimal performance.
4.How do you clean sediment out of a steam boiler?
Drain the boiler and flush it to remove sediment.
5.How does a steam boiler work step by step?
Water is heated, steam forms, and then it distributes for heating.
6.How did the steam boiler work?
It heats water to create steam for heating or power generation.
7.What is the process of steam in a boiler?
Water is heated until it turns into steam and is then distributed.
8.What is the basic principle of a steam boiler?
Convert water to steam using heat.
9.What is the working process of a steam boiler?
Besides, Heat water, produce steam, distribute steam to systems.
10.How much does a boiler cost in China?
The price varies based on capacity.
11.What is the life of a steam boiler?
Depends on proper maintenance.
12.How do you calculate steam boiler capacity?
Use the formula: Boiler horsepower = steam output (lbs/hour) ÷ 34.5.
13.Are steam boilers more expensive?
Yes, steam boilers are generally more expensive than water boilers.
14.How much does it cost to install a steam boiler?
Generally, installation costs range depending on the system.
15.How do I choose a steam boiler?
Consider capacity, fuel type, and efficiency when selecting a boiler.
16.What is the efficiency of a steam boiler?
Efficiency ranges depends on capacity and model..
17.What is the highest efficiency of a boiler?
A good efficiency rating depends on capacity and model.
18.What is a good boiler efficiency?
A good efficiency rating depends on capacity and model.
19.How much is a commercial boiler?
Commercial boilers cost depends on capacity.
20.What is the working principle of an industrial steam boiler?
Industrial boilers heat water to produce steam for various processes.
21.How does an industrial boiler work step by step?
Water enters, heats up, turns into steam, and powers industrial machinery.
22.What is the function of an industrial boiler?
Provide steam or hot water for industrial processes and heating.
23.How long does an industrial steam boiler last?
It depends with regular maintenance.
24.How does an industrial steam boiler work?
Heats water, generates steam, and distributes it for industrial tasks.
25.What is an Industrial Steam Generator?
A device that produces steam for industrial use.
26.How to generate industrial steam?
Heat water in a boiler to produce steam.
27.What is the use of a steam generator?
Steam generators provide steam for industrial applications.
28.What are industrial steam boilers used for?
They provide steam for manufacturing, heating, and power generation.
29.What is the most common industrial boiler?
Fire-tube and water-tube boilers are the most common.
30.What is the principle of a steam boiler?
Heat water to create steam for heating or power.
31.Where are steam boilers used?
Steam boilers are used in factories, power plants, and heating systems.
32.What are the different types of steam boilers?
Fire-tube, water-tube, and electric boilers.
33.How much does it cost to install a steam generator?
Installation can cost depends on Model.
34.What is a steam generator used for?
Steam generators are used for heating, sterilization, and power generation.
35.How much does a boiler cost in China?
Boiler prices in China var depending on size and specifications.
36.What size steam boiler do I need for my house?
To determine the size, calculate the home’s heating needs in BTUs and select a boiler with matching capacity.
37.What is steam boiler capacity?
Steam boiler capacity refers to the amount of steam a boiler can produce, typically measured in tons or kilograms per hour.
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