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500L Pneumatic Mixing Blending Tank

    500L Pneumatic Mixing Blending Tank

    The 500L Pneumatic Mixing Blending Tank is designed for efficient liquid mixing, blending, and homogenization across food, beverage, pharmaceutical, cosmetic, and chemical industries. Equipped with a reliable air-driven agitator, it ensures consistent product quality, energy-efficient operation, and safe performance in demanding industrial processing environments.
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100L 200L 300L 500L Stainless steel Pneumatic Mixing Tank for Perfume Alcohol Making Mixing Stirring Pot

 

 

Basic Info.


Model NO.ALT-PF1501
ApplicationGranules, Liquid, Liquid with Suspended Solids, Powder, Viscous Fluid
Application AreaAgricultural Chemicals, Chemical, Daily Chemical, Engineering & Construction, Food, Metallurgy&Mineral, Pharmaceutical
CertificationCCC, CE, GOST, ISO, SONCAP
ConditionNew
Cooling MethodAir Cooling
Heating MethodElectric Heating
Insulation MaterialFiberglass
Main MaterialAlloy Steel, Aluminum, Carbon Steel, Cast Iron, Stainless Steel
Mixing Capacity1000L & Above
Mixing Drum ShapeCircular Groove
Stirring TypeDiving
WorkingConvection Mixer
Agitator TankSupport Customization of Size
Mixing TankSupport Customized Processing
Stainless Steel TankCan Be Customized According to The Drawings
Stirring FunctionSupport
Transport PackageCheck The Requirements
SpecificationSupport customization options
OriginYangling, China
Production Capacity50000


Product Description

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 The mixer is designed with an integrated frame, which is sturdy and durable.
The propeller of the mixer is processed after welding, with high concentricity and easy turning operation.
The mixer tank can be fully stirred using a vortex type, making the mixing time shorter.
The mixer is made of stainless steel, ensuring easy cleaning and rust resistance.
The mixer is suitable for various plastic materials, feed, powder, and chemical industries.

 


 

 

Material

304 or 316 Stainless steel

Insulation

Single layer or with insulation

Top Head type

Dish top, Open lid top, Flat top

Bottom type

Dish bottom, Conical bottom, Flat bottom

Agitator type

impeller, Anchor , Turbine , High shear, magnetic mixer, Anchor mixer with scraper

magnetic mixer, Anchor mixer with scraper

Inside Finsh

Mirror polished Ra<0.4um

Outside Finish

2B or Satin Finish

Volume

300L

400L

500L

600L

800L

1000L

1500L

2000L

3000L

Body diameter(mm)

Φ800

Φ800

Φ900

Φ1000

Φ1000

Φ1000

Φ1200

Φ1300

Φ1600

Body height(mm)

600

800

800

800

1000

1220

1220

1500

1500

Motor power(KW)

0.55

0.55

0.75

0.75

0.75

0.75

1.5

2.2

3

Stirring speed (rpm)

36r/min

Working pressure

≤0.09Mpa

Working Temperature

<100°C

Accessories

Sanitary manhole,cleaning ball,safety valve,pressure gauge

Mixing tank : 1. The container is made of high temperature insulation material, anti-aging polyurethane foam or EPE. 2. The interface adopts international standard ISO fast chuck, and the inner liner is made of imported stainless steel SUS316L or SUS304. The inner surface of the mirror is polished to Ra ≤ 0.4m, and the outer surface is cast matte, glossy, matte sandblasted or cold colored. 3. The mixer seal adopts imported sanitary grade mechanical seal or magnetic stirring seal mixing device, and the mixing speed is optional. 4. Nozzles include Level sensor ports (static pressure, capacitive, non-contact, ultrasonic, glass tube), breathing air ports, thermometers (digital display or dial type), CIP cleaning ports, mirrors, depending on the light, depending on the light (such as endoscope light integration), SIP sterilization ports, liquid outlets and sanitary manholes.

 


 

Suitable for industries such as food, dairy, beverages, pharmaceuticals, cosmetics, etc.a. Chemical industry: fats, solvents, resins, paints, pigments, oil agents, etc.b. Food industry: yogurt, ice cream, cheese, soft drinks, jelly, tomato sauce, oil, syrup, chocolate, etc.c. Daily chemical products: facial foam, hair gel, hair dye, toothpaste, shampoo, shoe polish, etc.d. Medications: nutrient solution, traditional Chinese patent medicines and simple preparations, biological products, etc.

 

 


 


500L Pneumatic Mixing Blending Tank – Complete Industrial Guide for Design, Applications, and Specifications

1. Introduction

The 500L Pneumatic Mixing Blending Tank is a medium-capacity industrial mixing system designed for efficient blending, homogenization, and dispersion of liquid and semi-liquid materials. It uses a pneumatic (air-driven) motor system to operate the agitator instead of an electric motor, making it suitable for environments where safety, hygiene, and explosion-proof performance are critical.

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This type of tank is widely applied in food processing, beverage manufacturing, pharmaceuticals, cosmetics, chemical production, and biotechnology industries. With a 500-liter working capacity, it is ideal for pilot production, medium-scale batch processing, and industrial formulation systems.

Its biggest advantage is the combination of safe pneumatic operation + Stainless steel hygienic construction + flexible mixing performance, making it a highly reliable solution for modern industrial production lines.


2. What is a 500L Pneumatic Mixing Blending Tank?

A pneumatic mixing blending tank is an industrial vessel that uses compressed air as its energy source to drive a mixing impeller. Instead of an electric motor, an air motor converts compressed air into mechanical rotation, which then drives the agitator shaft.

Basic Definition:

A 500L Pneumatic Mixing Blending Tank is a 500-liter stainless steel container equipped with an air-powered agitator system for industrial mixing and blending applications.

Key Characteristics:

  • Air-driven mixing system

  • Explosion-proof operation

  • Stainless steel tank body

  • Adjustable mixing speed

  • Suitable for hygienic and chemical processes


3. Working Principle

The working mechanism is based on compressed air energy conversion.

Step-by-step operation:

  1. Compressed air is supplied from an external air compressor

  2. Air enters the pneumatic motor

  3. Internal rotor converts air pressure into rotational energy

  4. Shaft transfers rotation to the impeller

  5. Material inside the tank is mixed and homogenized

  6. Exhaust air is released safely

Key Advantage:

No electrical spark generation in the mixing zone, making it ideal for flammable or explosive environments.


4. System Structure Overview

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Main Components

ComponentFunction
Tank BodyHolds and processes materials
Pneumatic MotorDrives mixing system using air pressure
Agitator ShaftTransfers rotation to impeller
Impeller BladePerforms mixing and blending
Control ValveRegulates air flow and speed
Inlet PortMaterial feeding system
Outlet ValveDischarge system
Frame StructureMechanical support
Pressure GaugeMonitors air system

5. Technical Specifications

Standard Model Parameters

ItemSpecification
Capacity500 Liters
MaterialSS304 / SS316L
Mixing SystemPneumatic Air Motor
Pressure Range0.4 – 0.8 MPa
Surface FinishMirror Polish / Matte
Mixing SpeedAdjustable
Temperature Range-10°C to 150°C
Installation TypeVertical / Skid Mounted
Cleaning SystemOptional CIP/SIP
Discharge MethodBottom valve

6. Types of Mixing Actions

The tank supports different mixing mechanisms depending on product requirements.

6.1 Axial Flow Mixing

  • Used for low-viscosity liquids

  • Fast circulation

  • Beverage and water-based solutions

6.2 Radial Flow Mixing

  • Strong shear force

  • Emulsification processes

6.3 Turbulent Mixing

  • High-speed dispersion

  • Chemical blending

6.4 Laminar Mixing

  • Thick materials

  • Controlled blending of viscous substances


7. Types of Impellers

Impeller TypeApplication
PropellerLow viscosity liquids
AnchorHigh viscosity materials
TurbineEmulsification
High ShearFine particle mixing
HelicalThick paste blending

8. Key Features

8.1 Pneumatic Safety System

No electrical motor is required, ensuring safe operation in hazardous environments.

8.2 Stainless Steel Construction

Corrosion-resistant and suitable for food-grade and pharmaceutical use.

8.3 Adjustable Speed Control

Air flow valve allows flexible mixing speed adjustment.

8.4 Hygienic Design

Smooth inner surface prevents material buildup.

8.5 Energy Efficient Operation

Uses compressed air instead of high electricity consumption.


9. Advantages of 500L Pneumatic Mixing Blending Tank

  • Explosion-proof design

  • Stable and uniform mixing

  • Low maintenance requirements

  • High safety performance

  • Flexible industrial applications

  • Suitable for batch production

  • Easy cleaning and sterilization


10. Industrial Applications

10.1 Food Industry

  • Sauce mixing

  • Beverage blending

  • Syrup preparation

  • Dairy processing

10.2 Pharmaceutical Industry

  • Liquid medicine mixing

  • Syrup formulation

  • Chemical suspension preparation

10.3 Cosmetic Industry

  • Lotion production

  • Shampoo blending

  • Cream emulsification

10.4 Chemical Industry

  • Detergent production

  • Industrial solution mixing

  • Adhesives and coatings

10.5 Biotechnology

  • Culture media

  • Enzyme solutions


11. Material Options

Stainless Steel Grades

GradeUsage
SS304Food & general industry
SS316LPharmaceutical & chemical

Surface Finish Options:

  • Mirror polish (high hygiene)

  • Matte finish (industrial use)

  • Electro-polished surface (pharma grade)


12. Design Variations

12.1 Vertical Tank Design

Most common configuration, space-saving and efficient.

12.2 Skid-Mounted System

Integrated processing unit with pipelines and controls.

12.3 Jacketed Tank Design

Allows heating or cooling during mixing.

12.4 Open Lid vs Closed Lid

Depending on contamination control requirements.


13. Cleaning Systems

CIP System (Clean-in-Place)

Automated cleaning without disassembly.

SIP System (Sterilize-in-Place)

High-temperature sterilization for pharma use.

Benefits:

  • Reduced downtime

  • Improved hygiene

  • Consistent cleaning quality


14. Safety Features

  • Explosion-proof pneumatic system

  • Overpressure protection

  • Air flow regulation valve

  • Emergency shutdown system

  • Anti-corrosion structure


15. Installation Requirements

  • Stable compressed air supply

  • Level foundation

  • Ventilation system

  • Proper drainage system

  • Safe working environment


16. Performance Analysis

Mixing Efficiency Factors:

  • Impeller design

  • Air pressure stability

  • Material viscosity

  • Tank geometry

Output Benefits:

  • Faster mixing cycles

  • Better product uniformity

  • Reduced energy consumption


17. Comparison: Pneumatic vs Electric Mixing Tank

FeaturePneumaticElectric
SafetyHighMedium
Energy SourceAirElectricity
MaintenanceLowMedium
Explosion RiskNonePossible
Cost EfficiencyMediumHigh long-term

18. Maintenance Guidelines

  • Check air pressure regularly

  • Lubricate pneumatic motor

  • Inspect seals and valves

  • Clean tank after each batch

  • Avoid dry running


19. Customization Options

  • Heating jacket system

  • Cooling jacket system

  • Load cell weighing system

  • PLC control system

  • Variable impeller design

  • Automated discharge system


20. Industry Trends

Modern industrial mixing systems are moving toward:

  • Smart automation

  • Energy efficiency

  • Hygienic design standards

  • Modular production systems

  • Multi-functional tanks

The 500L Pneumatic Mixing Blending Tank fits these trends due to its flexibility and safety features.


21. Common Problems and Solutions

Problem 1: Low mixing speed

  • Solution: Increase air pressure or adjust valve

Problem 2: Uneven blending

  • Solution: Change impeller type

Problem 3: Air leakage

  • Solution: Check seals and connectors


22. Lifecycle and Durability

With proper maintenance, the tank can operate efficiently for:

  • 8–15 years in industrial environments

  • Longer in food-grade controlled systems


23. Environmental Benefits

  • Reduced electricity usage

  • Lower carbon footprint

  • Efficient compressed air utilization

  • Sustainable production support


24. Conclusion

The 500L Pneumatic Mixing Blending Tank is a highly efficient, safe, and versatile industrial mixing solution. Its pneumatic operation system, stainless steel structure, and adaptable design make it suitable for a wide range of industries including food, pharmaceuticals, cosmetics, and chemicals.

With strong safety performance, flexible configuration options, and low maintenance requirements, it remains one of the most reliable choices for modern industrial mixing and blending applications.


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